Use this guide to set up your PM series CNC plasma cutting machines.

Installation

After you have properly unloaded your machine, set it into position in the workspace that it will be used. Ensure the dedicated workspace is provided with a constant supply of water, 120-volt AC power(30 Amp), filtered/dehydrated air supply(regulated 100 psi). Then make sure to proceed with the following steps.

  • Place the Controllerbox on the stand securely. Plug in the wiring harness connection and plasma cutter connection. Plug in the Controllerbox power cord and plasma cutter power cord.
  • Ensure air supply is regulated and filter is active. Connect air supply to plasma cutter and coolant tank(rear section of machine).
  • Ensure there is a proper amount of coolant and ratio of water/coolant in reservoir tank.
  • Ensure plasma cutter torch is connected properly with correct consumables. Connect ground cable properly to work area. Make sure plasma cutter powers on with correct cut settings and have operator manual at hand for adjustments.
  • Ensure Controllerbox computer powers on.

After these steps have been implemented there will a basic platform to begin operating the machine. For more developed layouts and further detail on the installation process download our pdf manual.

Preparation

Now that the machine has been installed we can prepare the computer and software to make parts. This is a 3 step process consisting of designing/drawing the part, creating the tool path, and generating a machine file. Proceed with the following steps bellow to begin preparations.

  • Make sure the following programs are installed and configured, LinuxCNC and Sheetcam. 
  • Once the part has been drawn using CAD make sure you export a DXF file of your design.
  • Import the DXF file into Sheetcam for the second step(CAM). Use sheetcam’s parameters to optimize your operation.
  • Third Step with the correct parameters and operation settings post process your toolpath by clicking the “P” button in the upper left of the screen. 
  • Import the generated file into LinuxCNC for the fourth step operation.

At this stage we recommend powering the machine on to test functions. Toggle the machine to check for precise movement and toggle the torch on and off to check the plasma cutter. This is recommended to inspect the machines proper functionality and use in the initial stage.

We now have the Controllerbox computer ready with the programs configured. Now we can begin making operations for the machine to perform. For further details on CAD/CAD and configuring programs download our pdf manual.

Operation

Once a G code file has been imported into Linux CNC you can prepare the machine for operation. At this stage the machine and programs should be properly configured and ready to operate.

Service

After you have made multiple operations you can then focus on maintaining your machine. Here are few important steps that will help ensure your machine continues to operate for years. 

  • Make sure linear bearings and gears are always lubricated and properly greased.
  • Make sure all moving and stationary cables are free from damage caused by moving parts.
  • Make sure the controllerbox is safe from water splashes or any water related instances that may occur.
  • Check the water level on the coolant tank is properly filled to the correct level as the coolant will evaporate over time.
  • Make sure controllerbox powers on an boots correctly without warnings.